Case studies

Upgrade an unclassified cleanroom

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Client Requirement

Our client a pharmaceutical company based in Dundee develop healthcare solutions designed specifically for the UK—from next-generation diagnostic tools to trusted medicines that help people of all ages. They required their existing unclassified cleanroom upgraded to achieve ISO class 8 cleanroom classification standard and improve energy efficiency. The cleanroom will help them undertake technical production and dispensing of their latest products within a critically controlled environment.
Bouygues Energies & Services have had an ongoing relationship with the client for many years carrying out various works on their facility. Based on their existing relationship and previous experience Bouygues Energies & Services were selected to carry out the upgrade of their cleanroom.

40%

Energy Saving

ISO8

Classification

2 weeks

turnaround

Our Solution

Bouygues Energies & Services provided a turnkey solution that included mechanical and electrical support, removing all existing non-compliant elements, and replacing them with cleanroom grade components. Timber doors and vision panels, ceiling, lighting and the existing HVAC system were all replaced by new cleanroom grade solutions to achieve ISO 8 classification.

The project also included the supply and installation of a new steam humidifier and installation of a cleanroom grade fast-action roller shutter. During the project, the existing ductwork serving the cleanroom had Aeroseal installed which dramatically reduced leakage and providing significant energy savings.

The initial programme of work indicated 6 weeks. However, Bouygues Energies & Services were able to complete the work in 2 weeks utilising their skills and experience. In return minimise downtime for the client’s cleanroom production area. Now the client benefits from a modern ISO 8 classified cleanroom designed to be energy efficient.

Client benefits

Enhanced Cleanroom Quality and Compliance: By providing a turnkey solution that involved removing non-compliant elements and replacing them with cleanroom-grade components, we ensured that the client's cleanroom achieved ISO 8 classification. This upgrade guarantees a higher level of cleanliness and control within the cleanroom environment, reducing the risk of contamination and maintaining compliance with industry standards. The client can now operate in a state-of-the-art cleanroom facility that meets the stringent requirements of the industry.

Improved Energy Efficiency and Cost Savings: As part of the project, we replaced the existing HVAC system with a new cleanroom grade solution. Additionally, we installed Aeroseal in the cleanroom ductwork, significantly reducing leakage and enhancing energy efficiency. These measures not only contribute to a more environmentally friendly operation but also result in significant energy savings for the client. The client now benefit from lower energy costs and a more sustainable cleanroom facility, aligning with their corporate social responsibility goals.

Minimised Downtime and Accelerated Project Completion: Our skills and experience enabled us to complete the project in just 2 weeks, significantly shorter than the initial estimated 6-week timeframe. By efficiently executing the work, we minimised downtime for the client's cleanroom production area. This swift turnaround allowed the client to resume their operations quickly, reducing the impact on their productivity and ensuring a smooth transition to the upgraded cleanroom. The client can enjoy the advantages of their modern ISO 8 classified cleanroom without prolonged disruptions to their business activities.

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